Product Description
Product Description
Classification, structure, technical requirements and scope of application of plate rubber bearings
1. Product classification
According to the form of support structure is divided into:
1) Ordinary plate rubber bearings are divided into rectangular plate rubber bearings (code GJZ) and circular plate rubber bearings (code GYZ);
2) PTFE sliding plate rubber bearings are divided into rectangular PTFE rectangular plate rubber bearings (code GJZF4) and circular PTFE circular plate rubber bearings (code GYZF4).
According to the support material and applicable temperature is divided into:
1) The normal temperature rubber bearing should be produced by neoprene rubber (CR), and the applicable temperature is -25ºC-60ºC. Natural rubber shall not be used to replace neoprene rubber, nor shall natural rubber be incorporated into neoprene rubber;
2) Plug resistant rubber bearings should be produced by natural rubber (NR), and the applicable temperature is -40ºC-60ºC.
2. Support structure
Ordinary plate rubber bearings shall be composed of at least 2 or more layers of stiffened steel plates, and the steel plates are all wrapped in elastomeric materials.
3, the scope of application of plate rubber bearings
Plate rubber bearing is widely used because of its advantages of excellent technical performance, simple structure, low price, low assembly height, easy installation and maintenance, easy replacement and so on
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Technical index |
Neoprene Rubber |
Natural Rubber |
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|
Hardness (IRHD) |
60±5 |
60±5 |
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Strength Tensile (Mpa) |
≥17 |
≥18 |
|
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Elongation at break (%) |
≥400 |
≥450 |
|
|
Brittleness temperature (ºC) |
≤40 |
≤-50 |
|
|
Constant compression permanent deformation |
≤15 |
≤30 |
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Resistance to CZPT aging test |
100ppmm |
25ppmm |
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No cracking |
No crack |
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Professional production and sales:
plate rubber bearing, basin bearing, ball bearing grid steel structure bearing, isolation bearing, bridge expansion joint and other bridge engineering materials
HangZhou Xihu (West Lake) Dis. Engineering Rubber Co., LTD. (formerly HangZhou Hudong Rubber Factory) was founded in 1985. Located in HangZhou Xihu (West Lake) Dis. New District, covers an area of 26400 square meters, building area of 10,000 square meters. Currently, there are 218 employees, including 56 professional and technical personnel and 30 management personnel, with registered capital of 100.01 million yuan, fixed assets of 30 million yuan, and annual output value of 80 million yuan. There are 4 workshops for expansion joints, machining, vulcanization and rubber rolling. Expansion joint workshop is equipped with equipment: various models of shot blasting drum 18 sets, electrostatic spraying machine 9 sets, semi-automatic cutting machine 12 sets, copying cutting machine 12 sets, various models of electric welding machine 100 sets, steel bar cutting machine 10 sets, bending machine 10 sets.
The annual production capacity is: bridge expansion joint more than 50,000 meters, basin type rubber bearing more than 10,000 sets, plate rubber bearing more than 500,000 pieces, rubber water stop zone more than 200,000 meters, more than 50,000 sets of grid support.
Our Advantages
Packaging & Shipping
Certifications
FAQ
| 1. Are you factory or trading company ? can you send sample to us and how long could it take? | We are a factory, we can mail samples, the specific time depends on the express delivery. |
| 2. Can we have them with different performance or our own design? | Can be customized according to your drawings |
| 3. What is your MOQ ? | The minimum order quantity is determined according to the product type |
| 4. Can I print your logo on the carton box? | Yes |
| 5. Do you offer customized packaging ? | Custom packaging is available |
| 6. Any discount ? | The specific price can be discussed |
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| After-sales Service: | Online Technical Guidance |
|---|---|
| Warranty: | 1years |
| Certification: | GB |
| Usage: | Beam Bridge, Highway Bridge, Railroad Bridge |
| Structure: | Laminated Rubber Bearing |
| Material: | Rubber Bearing |
| Customization: |
Available
| Customized Request |
|---|
Advancements in Sliding Bearing Technology
Recent years have witnessed significant advancements in sliding bearing technology, leading to improved performance, durability, and efficiency in various applications. Some notable developments include:
Self-Lubricating Materials: The use of advanced self-lubricating materials, such as composite polymers and solid lubricants, has reduced the need for external lubrication, enhancing maintenance-free operation.
Nano-Coatings: Nano-coatings with improved wear resistance and reduced friction have been applied to sliding bearings, extending their lifespan and optimizing performance in demanding environments.
Improved Friction Management: Advanced surface texturing and micro-grooving techniques have been employed to manage friction and reduce wear, contributing to smoother operation and increased efficiency.
Bearing Monitoring Systems: Integration of sensors and monitoring systems allows real-time tracking of bearing health, enabling predictive maintenance and reducing unexpected downtime.
Customization: Modern manufacturing techniques, such as 3D printing and precision machining, allow for customized sliding bearings tailored to specific applications, improving overall system performance.
Environmentally Friendly Solutions: Development of environmentally friendly lubricants and materials ensures compliance with regulations and minimizes the impact of sliding bearing technology on the environment.
High-Load Capacities: Advances in material science and engineering have led to sliding bearings with increased load-carrying capacities, making them suitable for heavy-duty applications.
Enhanced Wear Resistance: Improved material compositions and surface treatments have enhanced wear resistance, reducing the need for frequent replacements and maintenance.
Reduced Noise and Vibration: Innovations in design and materials have resulted in sliding bearings that produce less noise and vibration, contributing to quieter and more comfortable machinery operation.
Integration with IoT: Integration of sliding bearings into the Internet of Things (IoT) networks allows for remote monitoring and optimization of bearing performance.
Digital Twin Technology: Digital twin simulations are being used to model sliding bearing behavior, aiding in design optimization and performance prediction.
Efficiency in High-Temperature Environments: Advancements in heat-resistant materials have enabled sliding bearings to operate efficiently in high-temperature industrial applications.
These advancements collectively contribute to the evolution of sliding bearing technology, making them more reliable, durable, and adaptable to a wide range of industrial and commercial applications.
Managing Friction and Wear in Sliding Bearings
Friction and wear are common challenges in sliding bearings that can lead to reduced performance and premature failure. Here’s a detailed look at these challenges and some solutions to manage them:
Challenges:
- Friction: High friction can lead to energy loss, increased heat generation, and accelerated wear.
- Wear: Continuous contact between sliding surfaces can result in material removal and surface degradation over time.
Solutions:
- Lubrication: Proper lubrication is crucial to reduce friction and wear. Lubricants create a protective film between sliding surfaces, minimizing direct contact and promoting smooth movement.
- Self-Lubricating Bearings: Bearings made from self-lubricating materials, such as polymers containing solid lubricants, can offer continuous lubrication without external intervention.
- Bearing Design: Optimized bearing designs, such as incorporating grooves or pockets for lubricant retention, can enhance lubrication efficiency and reduce friction.
- Maintenance: Regular maintenance and lubricant replenishment help ensure consistent lubrication levels and prevent excessive wear.
- Material Selection: Choosing materials with low friction coefficients and high wear resistance can minimize friction and extend bearing life.
- Surface Treatments: Coatings, such as PTFE or DLC (diamond-like carbon), can be applied to bearing surfaces to reduce friction and enhance wear resistance.
- Clearance Adjustment: Proper clearance between bearing components can reduce friction and prevent excessive loading.
By implementing effective lubrication strategies, choosing appropriate materials, and employing suitable design practices, the challenges of friction and wear in sliding bearings can be effectively managed, leading to improved performance and longer bearing life.
Impact of Proper Lubrication on Sliding Bearings
Proper lubrication plays a critical role in the performance and longevity of sliding bearings. Here’s how it affects their operation:
- Reduced Friction and Wear: Lubrication forms a thin film between the sliding surfaces of the bearing, reducing direct metal-to-metal contact. This minimizes friction and wear, which can significantly extend the bearing’s lifespan.
- Heat Dissipation: Lubricants help dissipate heat generated during operation by carrying away excess heat from the friction zones. This prevents overheating and potential damage to the bearing and surrounding components.
- Corrosion Prevention: Lubricants provide a protective barrier against moisture and corrosive substances, preventing the formation of rust and corrosion on the bearing surfaces.
- Sealing Effect: Proper lubrication can help create a sealing effect that prevents contaminants from entering the bearing, maintaining a clean and efficient operating environment.
- Noise and Vibration Reduction: Adequate lubrication helps dampen noise and reduce vibration caused by friction between bearing surfaces. This contributes to quieter and smoother operation.
- Enhanced Load Distribution: Lubrication ensures even load distribution across the bearing surfaces, preventing localized wear and extending the bearing’s overall life.
- Stability and Performance: Proper lubrication maintains consistent performance and stability by minimizing variations in friction and reducing the risk of sudden failures.
- Seizure Prevention: Lubricants prevent sliding surfaces from seizing or sticking together, even during periods of prolonged inactivity.
- Optimized Efficiency: Well-lubricated bearings experience less energy loss due to friction, resulting in improved overall efficiency of the machinery.
Choosing the right lubricant type, viscosity, and lubrication interval is crucial to ensuring the optimal performance and durability of sliding bearings. Regular maintenance and monitoring of lubrication levels are essential to prevent issues and extend the bearing’s service life.
editor by CX 2024-05-03