Tag Archives: bridge rubber bearing

China Custom Pot Type Rubber Guided Sliding Bearing for Construction Bridge Isolation Bearing drive shaft bearing

Product Description

Product Description

item

value

Place of Origin

China

 

ZheJiang

Brand Name

   XIHU (WEST LAKE) DIS.

Processing Service

Moulding, Cutting

Material

Rubber + steel plate

Product name

High Damping Seismic Isolation Rubber Bearing

Color

Customer’s Request

Application

Bridge,building

Size

Accpet Customers’ Designs

Certification

ISO9001

MOQ

10 Pcs

Quality

High-Quality

Temperature

-40 C~+120 C’

Feature

Durable

Professional production and sales:
plate rubber bearing, basin bearing, ball bearing grid steel structure bearing, isolation bearing, bridge expansion joint and other bridge engineering materials

HangZhou Xihu (West Lake) Dis. Engineering Rubber Co., LTD. (formerly HangZhou Hudong Rubber Factory) was founded in 1985. Located in HangZhou Xihu (West Lake) Dis. New District, covers an area of 26400 square meters, building area of 10,000 square meters. Currently, there are 218 employees, including 56 professional and technical personnel and 30 management personnel, with registered capital of 100.01 million yuan, fixed assets of 30 million yuan, and annual output value of 80 million yuan. There are 4 workshops for expansion joints, machining, vulcanization and rubber rolling. Expansion joint workshop is equipped with equipment: various models of shot blasting drum 18 sets, electrostatic spraying machine 9 sets, semi-automatic cutting machine 12 sets, copying cutting machine 12 sets, various models of electric welding machine 100 sets, steel bar cutting machine 10 sets, bending machine 10 sets.
The annual production capacity is: bridge expansion joint more than 50,000 meters, basin type rubber bearing more than 10,000 sets, plate rubber bearing more than 500,000 pieces, rubber water stop zone more than 200,000 meters, more than 50,000 sets of grid support.

Our Advantages

 

Packaging & Shipping

 

Certifications

 

FAQ

1.     Are you factory or trading company ? can you send sample to us and how long could it take? We are a factory, we can mail samples, the specific time depends on the express delivery.
2.    Can we have them with different performance or our own design? Can be customized according to your drawings
3.  What is your MOQ ? The minimum order quantity is determined according to the product type
4.    Can I print your logo on the carton box? Yes
5.    Do you offer customized packaging  ? Custom packaging is available
6.    Any discount ? The specific price can be discussed

 

/* January 22, 2571 19:08:37 */!function(){function s(e,r){var a,o={};try{e&&e.split(“,”).forEach(function(e,t){e&&(a=e.match(/(.*?):(.*)$/))&&1

After-sales Service: Online Technical Guidance
Warranty: 1-3 Years
Certification: GB
Usage: Beam Bridge, Highway Bridge, Railroad Bridge
Structure: Laminated Rubber Bearing
Material: Rubber Bearing
Customization:
Available

|

Customized Request

sliding bearing

Challenges of Lubricant Contamination in Sliding Bearings and Solutions

Lubricant contamination in sliding bearings can lead to various challenges that impact performance and longevity. Here are some challenges and solutions:

Challenge: Reduced Lubrication Effectiveness

Contaminants such as dust, dirt, moisture, and foreign particles can compromise the lubricant’s ability to provide effective lubrication between bearing surfaces.

Solution: Regular maintenance practices involving cleaning and relubrication help remove contaminants and restore the lubricant’s effectiveness. Proper seals and shields can also prevent contaminants from entering the bearing.

Challenge: Increased Friction and Wear

Contaminants in the lubricant can create abrasive particles that increase friction and accelerate wear on bearing surfaces.

Solution: Using high-quality, clean lubricants and implementing effective filtration systems can minimize the presence of contaminants, reducing friction and wear.

Challenge: Component Damage

Contaminants can cause pitting, scratching, and other damage to bearing surfaces, leading to decreased performance and potential bearing failure.

Solution: Regular inspections and cleaning routines are essential to prevent the accumulation of contaminants. Using lubricants with appropriate viscosity and additives can also help protect bearing surfaces.

Challenge: Increased Heat and Temperature

Contaminants can create heat and increase operating temperatures due to increased friction, which can negatively impact bearing performance.

Solution: Clean lubricants with proper viscosity and thermal stability are essential to dissipate heat effectively. Maintaining proper lubrication levels helps manage temperature rise.

Challenge: Corrosion

Moisture and certain contaminants can lead to corrosion of bearing surfaces, which compromises their structural integrity.

Solution: Proper storage and handling of bearings, as well as using corrosion-resistant lubricants, can mitigate the risk of corrosion. Seals and shields also provide additional protection against moisture ingress.

Challenge: Lubricant Breakdown

Contaminants and high operating temperatures can cause lubricants to degrade over time, reducing their lubricating properties.

Solution: Monitoring lubricant condition and replenishing or changing it at appropriate intervals helps maintain its effectiveness. Using lubricants with good oxidation resistance is also important.

Lubricant contamination in sliding bearings can significantly impact their performance and longevity. Implementing proper maintenance practices, using clean and suitable lubricants, and employing effective sealing mechanisms are key strategies to address these challenges and ensure optimal sliding bearing operation.

sliding bearing

Managing Friction and Wear in Sliding Bearings

Friction and wear are common challenges in sliding bearings that can lead to reduced performance and premature failure. Here’s a detailed look at these challenges and some solutions to manage them:

Challenges:

  • Friction: High friction can lead to energy loss, increased heat generation, and accelerated wear.
  • Wear: Continuous contact between sliding surfaces can result in material removal and surface degradation over time.

Solutions:

  • Lubrication: Proper lubrication is crucial to reduce friction and wear. Lubricants create a protective film between sliding surfaces, minimizing direct contact and promoting smooth movement.
  • Self-Lubricating Bearings: Bearings made from self-lubricating materials, such as polymers containing solid lubricants, can offer continuous lubrication without external intervention.
  • Bearing Design: Optimized bearing designs, such as incorporating grooves or pockets for lubricant retention, can enhance lubrication efficiency and reduce friction.
  • Maintenance: Regular maintenance and lubricant replenishment help ensure consistent lubrication levels and prevent excessive wear.
  • Material Selection: Choosing materials with low friction coefficients and high wear resistance can minimize friction and extend bearing life.
  • Surface Treatments: Coatings, such as PTFE or DLC (diamond-like carbon), can be applied to bearing surfaces to reduce friction and enhance wear resistance.
  • Clearance Adjustment: Proper clearance between bearing components can reduce friction and prevent excessive loading.

By implementing effective lubrication strategies, choosing appropriate materials, and employing suitable design practices, the challenges of friction and wear in sliding bearings can be effectively managed, leading to improved performance and longer bearing life.

sliding bearing

Advantages of Sliding Bearings Compared to Other Bearings

Sliding bearings, also known as plain bearings or journal bearings, offer several advantages compared to other types of bearings. These advantages make them suitable for specific applications where their characteristics are beneficial:

  • High Load-Carrying Capacity: Sliding bearings can handle high loads due to their larger contact area and distribution of pressure, making them suitable for heavy machinery and industrial equipment.
  • Low Friction: Sliding bearings operate on the principle of sliding friction, which can result in lower frictional losses and energy consumption compared to rolling element bearings.
  • Simplicity: Sliding bearings have a straightforward design with fewer components, reducing complexity and potential points of failure.
  • Cost-Effectiveness: The simpler design and manufacturing process of sliding bearings can lead to lower production costs and maintenance expenses.
  • Shock and Vibration Absorption: Sliding bearings can dampen shocks and vibrations due to their ability to accommodate misalignments and absorb dynamic forces.
  • High-Temperature Applications: Some sliding bearings are capable of operating in high-temperature environments where other types of bearings might fail.
  • Self-Lubrication: Some sliding bearings are designed with self-lubricating materials, reducing the need for external lubrication and maintenance.
  • Noisiness: Sliding bearings often produce less noise than rolling element bearings, which can be advantageous in noise-sensitive applications.
  • Corrosion Resistance: Sliding bearings made from materials such as bronze or plastic can offer better corrosion resistance in certain environments.
  • Adaptability to Dirty Environments: Sliding bearings can perform well in dirty or contaminated environments where rolling element bearings might be more prone to failure due to debris.

However, it’s important to note that sliding bearings also have limitations, such as higher frictional heat generation, potential for stick-slip behavior, and limited suitability for high-speed applications. The choice between sliding bearings and other types of bearings depends on the specific requirements of the application and the trade-offs that need to be considered.

China Custom Pot Type Rubber Guided Sliding Bearing for Construction Bridge Isolation Bearing   drive shaft bearingChina Custom Pot Type Rubber Guided Sliding Bearing for Construction Bridge Isolation Bearing   drive shaft bearing
editor by CX 2024-05-17

China manufacturer China Made Rubber Bridge Elastic Sliding Bearing bearing driver

Product Description

Product Description

Classification, structure, technical requirements and scope of application of plate rubber bearings
1. Product classification
According to the form of support structure is divided into:
1) Ordinary plate rubber bearings are divided into rectangular plate rubber bearings (code GJZ) and circular plate rubber bearings (code GYZ);
2) PTFE sliding plate rubber bearings are divided into rectangular PTFE rectangular plate rubber bearings (code GJZF4) and circular PTFE circular plate rubber bearings (code GYZF4).
According to the support material and applicable temperature is divided into:
1) The normal temperature rubber bearing should be produced by neoprene rubber (CR), and the applicable temperature is -25ºC-60ºC. Natural rubber shall not be used to replace neoprene rubber, nor shall natural rubber be incorporated into neoprene rubber;
2) Plug resistant rubber bearings should be produced by natural rubber (NR), and the applicable temperature is -40ºC-60ºC.
2. Support structure
Ordinary plate rubber bearings shall be composed of at least 2 or more layers of stiffened steel plates, and the steel plates are all wrapped  in elastomeric materials.
3, the scope of application of plate rubber bearings
Plate rubber bearing is widely used because of its advantages of excellent technical performance, simple structure, low price, low assembly height, easy installation and maintenance, easy replacement and so on

Technical index

Neoprene Rubber

Natural Rubber

Hardness (IRHD)

60±5

60±5

Strength Tensile (Mpa)

≥17

≥18

Elongation at break (%)

≥400

≥450

Brittleness temperature (ºC)

≤40

≤-50

Constant compression permanent deformation

≤15

≤30

Resistance to CZPT aging test
(test conditions,20% elongation,40ºC×96h)

100ppmm

25ppmm

No cracking

No crack

Professional production and sales:
plate rubber bearing, basin bearing, ball bearing grid steel structure bearing, isolation bearing, bridge expansion joint and other bridge engineering materials

HangZhou Xihu (West Lake) Dis. Engineering Rubber Co., LTD. (formerly HangZhou Hudong Rubber Factory) was founded in 1985. Located in HangZhou Xihu (West Lake) Dis. New District, covers an area of 26400 square meters, building area of 10,000 square meters. Currently, there are 218 employees, including 56 professional and technical personnel and 30 management personnel, with registered capital of 100.01 million yuan, fixed assets of 30 million yuan, and annual output value of 80 million yuan. There are 4 workshops for expansion joints, machining, vulcanization and rubber rolling. Expansion joint workshop is equipped with equipment: various models of shot blasting drum 18 sets, electrostatic spraying machine 9 sets, semi-automatic cutting machine 12 sets, copying cutting machine 12 sets, various models of electric welding machine 100 sets, steel bar cutting machine 10 sets, bending machine 10 sets.
The annual production capacity is: bridge expansion joint more than 50,000 meters, basin type rubber bearing more than 10,000 sets, plate rubber bearing more than 500,000 pieces, rubber water stop zone more than 200,000 meters, more than 50,000 sets of grid support.

Our Advantages

 

Packaging & Shipping

 

Certifications

 

FAQ

1.     Are you factory or trading company ? can you send sample to us and how long could it take? We are a factory, we can mail samples, the specific time depends on the express delivery.
2.    Can we have them with different performance or our own design? Can be customized according to your drawings
3.  What is your MOQ ? The minimum order quantity is determined according to the product type
4.    Can I print your logo on the carton box? Yes
5.    Do you offer customized packaging  ? Custom packaging is available
6.    Any discount ? The specific price can be discussed

 

/* January 22, 2571 19:08:37 */!function(){function s(e,r){var a,o={};try{e&&e.split(“,”).forEach(function(e,t){e&&(a=e.match(/(.*?):(.*)$/))&&1

After-sales Service: Online Technical Guidance
Warranty: 1years
Certification: GB
Usage: Beam Bridge, Highway Bridge, Railroad Bridge
Structure: Laminated Rubber Bearing
Material: Rubber Bearing
Customization:
Available

|

Customized Request

sliding bearing

Advancements in Sliding Bearing Technology

Recent years have witnessed significant advancements in sliding bearing technology, leading to improved performance, durability, and efficiency in various applications. Some notable developments include:

Self-Lubricating Materials: The use of advanced self-lubricating materials, such as composite polymers and solid lubricants, has reduced the need for external lubrication, enhancing maintenance-free operation.

Nano-Coatings: Nano-coatings with improved wear resistance and reduced friction have been applied to sliding bearings, extending their lifespan and optimizing performance in demanding environments.

Improved Friction Management: Advanced surface texturing and micro-grooving techniques have been employed to manage friction and reduce wear, contributing to smoother operation and increased efficiency.

Bearing Monitoring Systems: Integration of sensors and monitoring systems allows real-time tracking of bearing health, enabling predictive maintenance and reducing unexpected downtime.

Customization: Modern manufacturing techniques, such as 3D printing and precision machining, allow for customized sliding bearings tailored to specific applications, improving overall system performance.

Environmentally Friendly Solutions: Development of environmentally friendly lubricants and materials ensures compliance with regulations and minimizes the impact of sliding bearing technology on the environment.

High-Load Capacities: Advances in material science and engineering have led to sliding bearings with increased load-carrying capacities, making them suitable for heavy-duty applications.

Enhanced Wear Resistance: Improved material compositions and surface treatments have enhanced wear resistance, reducing the need for frequent replacements and maintenance.

Reduced Noise and Vibration: Innovations in design and materials have resulted in sliding bearings that produce less noise and vibration, contributing to quieter and more comfortable machinery operation.

Integration with IoT: Integration of sliding bearings into the Internet of Things (IoT) networks allows for remote monitoring and optimization of bearing performance.

Digital Twin Technology: Digital twin simulations are being used to model sliding bearing behavior, aiding in design optimization and performance prediction.

Efficiency in High-Temperature Environments: Advancements in heat-resistant materials have enabled sliding bearings to operate efficiently in high-temperature industrial applications.

These advancements collectively contribute to the evolution of sliding bearing technology, making them more reliable, durable, and adaptable to a wide range of industrial and commercial applications.

sliding bearing

Managing Friction and Wear in Sliding Bearings

Friction and wear are common challenges in sliding bearings that can lead to reduced performance and premature failure. Here’s a detailed look at these challenges and some solutions to manage them:

Challenges:

  • Friction: High friction can lead to energy loss, increased heat generation, and accelerated wear.
  • Wear: Continuous contact between sliding surfaces can result in material removal and surface degradation over time.

Solutions:

  • Lubrication: Proper lubrication is crucial to reduce friction and wear. Lubricants create a protective film between sliding surfaces, minimizing direct contact and promoting smooth movement.
  • Self-Lubricating Bearings: Bearings made from self-lubricating materials, such as polymers containing solid lubricants, can offer continuous lubrication without external intervention.
  • Bearing Design: Optimized bearing designs, such as incorporating grooves or pockets for lubricant retention, can enhance lubrication efficiency and reduce friction.
  • Maintenance: Regular maintenance and lubricant replenishment help ensure consistent lubrication levels and prevent excessive wear.
  • Material Selection: Choosing materials with low friction coefficients and high wear resistance can minimize friction and extend bearing life.
  • Surface Treatments: Coatings, such as PTFE or DLC (diamond-like carbon), can be applied to bearing surfaces to reduce friction and enhance wear resistance.
  • Clearance Adjustment: Proper clearance between bearing components can reduce friction and prevent excessive loading.

By implementing effective lubrication strategies, choosing appropriate materials, and employing suitable design practices, the challenges of friction and wear in sliding bearings can be effectively managed, leading to improved performance and longer bearing life.

sliding bearing

Impact of Proper Lubrication on Sliding Bearings

Proper lubrication plays a critical role in the performance and longevity of sliding bearings. Here’s how it affects their operation:

  • Reduced Friction and Wear: Lubrication forms a thin film between the sliding surfaces of the bearing, reducing direct metal-to-metal contact. This minimizes friction and wear, which can significantly extend the bearing’s lifespan.
  • Heat Dissipation: Lubricants help dissipate heat generated during operation by carrying away excess heat from the friction zones. This prevents overheating and potential damage to the bearing and surrounding components.
  • Corrosion Prevention: Lubricants provide a protective barrier against moisture and corrosive substances, preventing the formation of rust and corrosion on the bearing surfaces.
  • Sealing Effect: Proper lubrication can help create a sealing effect that prevents contaminants from entering the bearing, maintaining a clean and efficient operating environment.
  • Noise and Vibration Reduction: Adequate lubrication helps dampen noise and reduce vibration caused by friction between bearing surfaces. This contributes to quieter and smoother operation.
  • Enhanced Load Distribution: Lubrication ensures even load distribution across the bearing surfaces, preventing localized wear and extending the bearing’s overall life.
  • Stability and Performance: Proper lubrication maintains consistent performance and stability by minimizing variations in friction and reducing the risk of sudden failures.
  • Seizure Prevention: Lubricants prevent sliding surfaces from seizing or sticking together, even during periods of prolonged inactivity.
  • Optimized Efficiency: Well-lubricated bearings experience less energy loss due to friction, resulting in improved overall efficiency of the machinery.

Choosing the right lubricant type, viscosity, and lubrication interval is crucial to ensuring the optimal performance and durability of sliding bearings. Regular maintenance and monitoring of lubrication levels are essential to prevent issues and extend the bearing’s service life.

China manufacturer China Made Rubber Bridge Elastic Sliding Bearing   bearing driverChina manufacturer China Made Rubber Bridge Elastic Sliding Bearing   bearing driver
editor by CX 2024-05-03

China best China Factory Hot Selling Rubber Bridge Pot Style Sliding Bearing bearing bronze

Product Description

Product Description

Professional production and sales:
plate rubber bearing, basin bearing, ball bearing grid steel structure bearing, isolation bearing, bridge expansion joint and other bridge engineering materials

1, GPZ series basin rubber bearing performance and classification

l Fixed support: only with vertical rotation performance, code GD.

l Unidirectional movable support: with vertical rotation and single direction slip performance, code DX.

l Bidirectional movable support: with vertical rotation and longitudinal and transverse slip performance, code SX.

2. GPZ series basin rubber bearing is suitable for temperature range

l room temperature support: suitable for -25 ~ +60C

l Plug type support, suitable for -40+60ºC, code F.

3. Technical performance of GPZ series basin rubber bearing.

l Vertical Angle of the support is not less than 40 degrees.

Vertical bearing capacity (KN)1000-5000 is divided into 28 levels, and the horizontal hand load on the non-sliding surface is 10% of the vertical load.

l Displacement is shown in the table

l calendar wipe coefficient: room temperature type u≤0.04 Plug type u≤0.06

Company Profile

 

HangZhou Xihu (West Lake) Dis. Engineering Rubber Co., LTD. (formerly HangZhou Hudong Rubber Factory) was founded in 1985. Located in HangZhou Xihu (West Lake) Dis. New District, covers an area of 26400 square meters, building area of 10,000 square meters. Currently, there are 218 employees, including 56 professional and technical personnel and 30 management personnel, with registered capital of 100.01 million yuan, fixed assets of 30 million yuan, and annual output value of 80 million yuan. There are 4 workshops for expansion joints, machining, vulcanization and rubber rolling. Expansion joint workshop is equipped with equipment: various models of shot blasting drum 18 sets, electrostatic spraying machine 9 sets, semi-automatic cutting machine 12 sets, copying cutting machine 12 sets, various models of electric welding machine 100 sets, steel bar cutting machine 10 sets, bending machine 10 sets.
The annual production capacity is: bridge expansion joint more than 50,000 meters, basin type rubber bearing more than 10,000 sets, plate rubber bearing more than 500,000 pieces, rubber water stop zone more than 200,000 meters, more than 50,000 sets of grid support.

Our Advantages

 

Packaging & Shipping

 

Certifications

 

FAQ

1.     Are you factory or trading company ? can you send sample to us and how long could it take? We are a factory, we can mail samples, the specific time depends on the express delivery.
2.    Can we have them with different performance or our own design? Can be customized according to your drawings
3.  What is your MOQ ? The minimum order quantity is determined according to the product type
4.    Can I print your logo on the carton box? Yes
5.    Do you offer customized packaging  ? Custom packaging is available
6.    Any discount ? The specific price can be discussed

 

/* January 22, 2571 19:08:37 */!function(){function s(e,r){var a,o={};try{e&&e.split(“,”).forEach(function(e,t){e&&(a=e.match(/(.*?):(.*)$/))&&1

After-sales Service: Online Technical Guidance
Warranty: 1-3 Years
Certification: GB
Usage: Beam Bridge, Highway Bridge, Railroad Bridge
Structure: Laminated Rubber Bearing
Material: Rubber Bearing
Customization:
Available

|

Customized Request

sliding bearing

Differences Between Plain Sliding Bearings and Self-Lubricating Bearings

Plain sliding bearings and self-lubricating bearings are two distinct types of bearings used in various applications. Here are the key differences between them:

Plain Sliding Bearings:

  • Plain sliding bearings, also known as bushings, are simple bearing components that consist of a cylindrical sleeve made of a bearing material.
  • These bearings require external lubrication, such as grease or oil, to reduce friction and wear between the bearing and the shaft.
  • Regular maintenance and lubrication are essential to ensure proper operation and longevity.
  • Plain sliding bearings are cost-effective and suitable for applications where lubrication can be easily provided.
  • They are commonly used in low-speed and low-load applications, where the shaft slides within the bearing.

Self-Lubricating Bearings:

  • Self-lubricating bearings, also known as maintenance-free bearings, are designed to operate without the need for external lubrication.
  • These bearings incorporate solid lubricants, such as graphite, PTFE (polytetrafluoroethylene), or other additives, directly into the bearing material.
  • The solid lubricants are released gradually as the bearing operates, reducing friction and providing a consistent lubricating film.
  • Self-lubricating bearings are ideal for applications where frequent maintenance or lubrication is impractical or not feasible.
  • They are suitable for both low-load and high-load applications, as the self-lubricating properties help extend the bearing’s service life.

In summary, plain sliding bearings require external lubrication and are suitable for applications where lubrication can be provided, while self-lubricating bearings incorporate solid lubricants and operate without the need for regular maintenance. The choice between these two types depends on factors such as the application’s operating conditions, maintenance requirements, and budget considerations.

sliding bearing

Maintenance Practices to Extend the Lifespan of Sliding Bearings

Proper maintenance is essential for maximizing the lifespan of sliding bearings and ensuring optimal performance. Here are specific practices that can help extend the life of sliding bearings:

Regular Lubrication: Adequate lubrication is crucial for minimizing friction and wear between sliding surfaces. Follow manufacturer recommendations for lubrication intervals and use the appropriate lubricants for the operating conditions.

Clean Environment: Keep the surrounding environment clean and free from dust, dirt, and contaminants. Regularly clean the machinery or equipment to prevent debris from entering the bearing area.

Seal Integrity: Ensure that bearing seals are in good condition to prevent contaminants from entering and lubricant from escaping. Replace damaged seals promptly to maintain proper protection.

Alignment and Mounting: Proper alignment and mounting of sliding bearings are critical to distribute loads evenly and prevent excessive wear. Follow manufacturer guidelines for installation procedures and torque specifications.

Regular Inspections: Schedule routine inspections to detect early signs of wear, damage, or misalignment. Visual inspections, temperature checks, and vibration analysis can help identify issues before they escalate.

Maintenance Records: Maintain detailed records of maintenance activities, including lubrication schedules, inspections, and replacements. This information can help track the condition of sliding bearings and plan maintenance tasks effectively.

Temperature Management: Control operating temperatures within recommended limits. Excessive heat can degrade lubricants and accelerate wear, while extreme cold can affect bearing performance.

Load Management: Avoid subjecting sliding bearings to loads beyond their specified capacities. Overloading can lead to premature wear and damage.

Training and Education: Ensure that personnel responsible for maintenance are adequately trained in proper procedures. Knowledgeable staff can perform maintenance tasks accurately and identify potential issues.

Timely Replacement: When wear or damage is detected that exceeds acceptable limits, replace sliding bearings promptly to prevent further damage to the machinery or equipment.

By implementing these maintenance practices, you can significantly extend the lifespan of sliding bearings, reduce downtime, and optimize the performance of machinery and equipment.

sliding bearing

Common Applications and Industries of Sliding Bearings

Sliding bearings are utilized across a wide range of applications and industries due to their unique advantages. Some common applications and industries where sliding bearings are commonly used include:

  • Automotive Industry: Sliding bearings are found in engines, transmissions, suspension systems, and various automotive components.
  • Industrial Machinery: They are used in manufacturing equipment, conveyors, printing machines, and more.
  • Power Generation: Sliding bearings are crucial in turbines, generators, and power transmission systems.
  • Aerospace: They play a role in aircraft landing gear, control systems, and propulsion mechanisms.
  • Marine: Sliding bearings are used in ship engines, propellers, and steering systems.
  • Construction and Mining: They are found in heavy machinery, excavators, loaders, and construction equipment.
  • Oil and Gas: Sliding bearings are used in drilling rigs, pumps, compressors, and refineries.
  • Railway: They are employed in locomotives, train wheels, and rail systems.
  • Medical Equipment: Sliding bearings are used in medical devices, imaging equipment, and surgical instruments.
  • Textile Industry: They play a role in weaving machines, spinning frames, and looms.
  • Food and Beverage: Sliding bearings are utilized in food processing equipment and packaging machinery.
  • Renewable Energy: They are used in wind turbines, solar tracking systems, and other renewable energy applications.

Sliding bearings provide reliable support and smooth motion in various environments, making them essential components in a wide range of industries.

China best China Factory Hot Selling Rubber Bridge Pot Style Sliding Bearing   bearing bronzeChina best China Factory Hot Selling Rubber Bridge Pot Style Sliding Bearing   bearing bronze
editor by CX 2024-03-27

China Best Sales Elastomeric Bridge Bearing with Neoprene or Natural Rubber Fixed/Fee/Sliding Pot Bearing bearing driver

Product Description

Product Description

Classification, structure, technical requirements and scope of application of plate rubber bearings
1. Product classification
According to the form of support structure is divided into:
1) Ordinary plate rubber bearings are divided into rectangular plate rubber bearings (code GJZ) and circular plate rubber bearings (code GYZ);
2) PTFE sliding plate rubber bearings are divided into rectangular PTFE rectangular plate rubber bearings (code GJZF4) and circular PTFE circular plate rubber bearings (code GYZF4).
According to the support material and applicable temperature is divided into:
1) The normal temperature rubber bearing should be produced by neoprene rubber (CR), and the applicable temperature is -25ºC-60ºC. Natural rubber shall not be used to replace neoprene rubber, nor shall natural rubber be incorporated into neoprene rubber;
2) Plug resistant rubber bearings should be produced by natural rubber (NR), and the applicable temperature is -40ºC-60ºC.
2. Support structure
Ordinary plate rubber bearings shall be composed of at least 2 or more layers of stiffened steel plates, and the steel plates are all wrapped  in elastomeric materials.
3, the scope of application of plate rubber bearings
Plate rubber bearing is widely used because of its advantages of excellent technical performance, simple structure, low price, low assembly height, easy installation and maintenance, easy replacement and so on

Technical index

Neoprene Rubber

Natural Rubber

Hardness (IRHD)

60±5

60±5

Strength Tensile (Mpa)

≥17

≥18

Elongation at break (%)

≥400

≥450

Brittleness temperature (ºC)

≤40

≤-50

Constant compression permanent deformation

≤15

≤30

Resistance to CZPT aging test
(test conditions,20% elongation,40ºC×96h)

100ppmm

25ppmm

No cracking

No crack

Professional production and sales:
plate rubber bearing, basin bearing, ball bearing grid steel structure bearing, isolation bearing, bridge expansion joint and other bridge engineering materials

HangZhou Xihu (West Lake) Dis. Engineering Rubber Co., LTD. (formerly HangZhou Hudong Rubber Factory) was founded in 1985. Located in HangZhou Xihu (West Lake) Dis. New District, covers an area of 26400 square meters, building area of 10,000 square meters. Currently, there are 218 employees, including 56 professional and technical personnel and 30 management personnel, with registered capital of 100.01 million yuan, fixed assets of 30 million yuan, and annual output value of 80 million yuan. There are 4 workshops for expansion joints, machining, vulcanization and rubber rolling. Expansion joint workshop is equipped with equipment: various models of shot blasting drum 18 sets, electrostatic spraying machine 9 sets, semi-automatic cutting machine 12 sets, copying cutting machine 12 sets, various models of electric welding machine 100 sets, steel bar cutting machine 10 sets, bending machine 10 sets.
The annual production capacity is: bridge expansion joint more than 50,000 meters, basin type rubber bearing more than 10,000 sets, plate rubber bearing more than 500,000 pieces, rubber water stop zone more than 200,000 meters, more than 50,000 sets of grid support.

Our Advantages

 

Packaging & Shipping

 

Certifications

 

FAQ

1.     Are you factory or trading company ? can you send sample to us and how long could it take? We are a factory, we can mail samples, the specific time depends on the express delivery.
2.    Can we have them with different performance or our own design? Can be customized according to your drawings
3.  What is your MOQ ? The minimum order quantity is determined according to the product type
4.    Can I print your logo on the carton box? Yes
5.    Do you offer customized packaging  ? Custom packaging is available
6.    Any discount ? The specific price can be discussed

 

/* March 10, 2571 17:59:20 */!function(){function s(e,r){var a,o={};try{e&&e.split(“,”).forEach(function(e,t){e&&(a=e.match(/(.*?):(.*)$/))&&1

After-sales Service: Online Technical Guidance
Warranty: 1years
Certification: GB
Usage: Beam Bridge, Highway Bridge, Railroad Bridge
Structure: Laminated Rubber Bearing
Material: Rubber Bearing
Customization:
Available

|

Customized Request

sliding bearing

Challenges of Lubricant Contamination in Sliding Bearings and Solutions

Lubricant contamination in sliding bearings can lead to various challenges that impact performance and longevity. Here are some challenges and solutions:

Challenge: Reduced Lubrication Effectiveness

Contaminants such as dust, dirt, moisture, and foreign particles can compromise the lubricant’s ability to provide effective lubrication between bearing surfaces.

Solution: Regular maintenance practices involving cleaning and relubrication help remove contaminants and restore the lubricant’s effectiveness. Proper seals and shields can also prevent contaminants from entering the bearing.

Challenge: Increased Friction and Wear

Contaminants in the lubricant can create abrasive particles that increase friction and accelerate wear on bearing surfaces.

Solution: Using high-quality, clean lubricants and implementing effective filtration systems can minimize the presence of contaminants, reducing friction and wear.

Challenge: Component Damage

Contaminants can cause pitting, scratching, and other damage to bearing surfaces, leading to decreased performance and potential bearing failure.

Solution: Regular inspections and cleaning routines are essential to prevent the accumulation of contaminants. Using lubricants with appropriate viscosity and additives can also help protect bearing surfaces.

Challenge: Increased Heat and Temperature

Contaminants can create heat and increase operating temperatures due to increased friction, which can negatively impact bearing performance.

Solution: Clean lubricants with proper viscosity and thermal stability are essential to dissipate heat effectively. Maintaining proper lubrication levels helps manage temperature rise.

Challenge: Corrosion

Moisture and certain contaminants can lead to corrosion of bearing surfaces, which compromises their structural integrity.

Solution: Proper storage and handling of bearings, as well as using corrosion-resistant lubricants, can mitigate the risk of corrosion. Seals and shields also provide additional protection against moisture ingress.

Challenge: Lubricant Breakdown

Contaminants and high operating temperatures can cause lubricants to degrade over time, reducing their lubricating properties.

Solution: Monitoring lubricant condition and replenishing or changing it at appropriate intervals helps maintain its effectiveness. Using lubricants with good oxidation resistance is also important.

Lubricant contamination in sliding bearings can significantly impact their performance and longevity. Implementing proper maintenance practices, using clean and suitable lubricants, and employing effective sealing mechanisms are key strategies to address these challenges and ensure optimal sliding bearing operation.

sliding bearing

Maintenance Practices to Extend the Lifespan of Sliding Bearings

Proper maintenance is essential for maximizing the lifespan of sliding bearings and ensuring optimal performance. Here are specific practices that can help extend the life of sliding bearings:

Regular Lubrication: Adequate lubrication is crucial for minimizing friction and wear between sliding surfaces. Follow manufacturer recommendations for lubrication intervals and use the appropriate lubricants for the operating conditions.

Clean Environment: Keep the surrounding environment clean and free from dust, dirt, and contaminants. Regularly clean the machinery or equipment to prevent debris from entering the bearing area.

Seal Integrity: Ensure that bearing seals are in good condition to prevent contaminants from entering and lubricant from escaping. Replace damaged seals promptly to maintain proper protection.

Alignment and Mounting: Proper alignment and mounting of sliding bearings are critical to distribute loads evenly and prevent excessive wear. Follow manufacturer guidelines for installation procedures and torque specifications.

Regular Inspections: Schedule routine inspections to detect early signs of wear, damage, or misalignment. Visual inspections, temperature checks, and vibration analysis can help identify issues before they escalate.

Maintenance Records: Maintain detailed records of maintenance activities, including lubrication schedules, inspections, and replacements. This information can help track the condition of sliding bearings and plan maintenance tasks effectively.

Temperature Management: Control operating temperatures within recommended limits. Excessive heat can degrade lubricants and accelerate wear, while extreme cold can affect bearing performance.

Load Management: Avoid subjecting sliding bearings to loads beyond their specified capacities. Overloading can lead to premature wear and damage.

Training and Education: Ensure that personnel responsible for maintenance are adequately trained in proper procedures. Knowledgeable staff can perform maintenance tasks accurately and identify potential issues.

Timely Replacement: When wear or damage is detected that exceeds acceptable limits, replace sliding bearings promptly to prevent further damage to the machinery or equipment.

By implementing these maintenance practices, you can significantly extend the lifespan of sliding bearings, reduce downtime, and optimize the performance of machinery and equipment.

sliding bearing

Sliding Bearings and Their Applications

Sliding bearings, also known as plain bearings or journal bearings, are a type of bearing that operate on the principle of sliding friction between two surfaces. They are utilized in various applications where rotational or linear movement needs to be facilitated while minimizing friction and wear. Here are some common applications of sliding bearings:

  • Automotive Industry: Sliding bearings are widely used in engines and transmissions of vehicles to support rotating shafts and provide low-friction movement.
  • Industrial Machinery: They are employed in industrial equipment such as pumps, compressors, and turbines, where they help in reducing friction and ensuring smooth operation.
  • Aerospace: Sliding bearings are crucial components in aircraft engines, landing gear systems, and various aerospace mechanisms to provide reliable and low-wear motion.
  • Power Generation: In power plants, sliding bearings are found in turbines, generators, and other rotating equipment to facilitate movement with minimal energy loss.
  • Marine Applications: They are used in ship engines, propellers, and other marine equipment, providing durability in harsh marine environments.
  • Construction Equipment: Sliding bearings are used in construction machinery like cranes and excavators to support heavy loads and ensure smooth movement.
  • Heavy Industry: Various heavy industries, including mining and steel production, rely on sliding bearings for their robustness and ability to handle heavy loads.
  • Home Appliances: Sliding bearings are found in appliances like washing machines and refrigerators, facilitating the movement of rotating parts.
  • Medical Devices: Some medical devices use sliding bearings for their precision and low friction, ensuring accurate movement in equipment like medical scanners and robotic surgical systems.

Sliding bearings are chosen for applications where simplicity, cost-effectiveness, and reliable performance are essential. They come in different designs, such as plain cylindrical bearings, thrust bearings, and spherical bearings, to suit various motion requirements. Regular maintenance and proper lubrication are necessary to ensure the longevity and optimal performance of sliding bearings in their respective applications.

China Best Sales Elastomeric Bridge Bearing with Neoprene or Natural Rubber Fixed/Fee/Sliding Pot Bearing   bearing driverChina Best Sales Elastomeric Bridge Bearing with Neoprene or Natural Rubber Fixed/Fee/Sliding Pot Bearing   bearing driver
editor by CX 2024-02-24