Product Description
TCB100 Steel DU Sleeve Self Lubricating Oilless Metal PTFE Bush DIN1494 Standard Print Machine Oil Sliding Pap Bushing Bearing
PRODUCT DESCRIPTION
China Wholesale Steel Base CZPT Metal Bush Wrapped Sleeve DU Bearing Self-lubricating Sleeve Bushing for Print Machine.
Its material structure is Steel base + Bronze powder + PTFE and filler.
It can offer the good properties of self-lubricating, anti-abrasion, low-friction, fully developing the advantages of metal and multi-element polymer.
It’s applied to the printing, woven, tobacco and gymnastic machinery, etc.
| Performance Index | Data | |
| Product Name | TCB100 Steel DU Sleeve Self Lubricating Oilless Metal PTFE Bush DIN1494 Standard Print Machine Oil Sliding Pap Bushing Bearing | |
| Load capacity P (Dry friction) | Static Load | 250N/mm² |
| Dynamic Load | 140N/mm² | |
| Oscoillation Load | 60N/mm² | |
| Max line speed V | Dry Lubrication | 2.5m/s |
| Oil Lubrication | >5m/s | |
| PV value limit | Grease Lubrication | 1.8N/mm²· m/s |
| Oil Lubrication | 3.6N/mm²· m/s | |
| Friction coef u | Dry Lubrication | 0.08~0.20 |
| Oil Lubrication | 0.02~0.12 | |
| Mating Axis | Hardness | >220 HB |
| Roughness | Ra=0.4~1.25 | |
| Material | Steel+Bronze+(PTFE+Filler) | |
| Typical application | The printing, woven, tobacco and gymnastic machinery, etc. | |
| Working Temperature | -200~+280ºC | |
| Thermal conductivity | 40W/(m·K) | |
| Coefficient of linear expansion | 11×10-6/K | |
| Outside surface Plating | copper/tin | |
| Notice: We can also develop according to customers special request while out of this table | ||
DETAILED IMAGES
COMPANY PROFILE
EXHIBITION SHOW
PACKING AND DELIVERY
1. Inner Packing
For small products: 100PCS-200PCS per sealed plastic bag.
For bigger products: 2PCS-10PCS per plastic film roller (depends on the product size)
2. Outer Packing&Shipment Packing
8PCS-300PCS per carton (depends on the product size)
3. Shipment Packing
18-24 cartons per wood case or pallet, shockproof and safe for transportation.
FAQ
Q: Are you trading company or manufacturer?
A: Our management is focused on exporting activities for more than 10 years and we have our own bushing factory.
TEHCO is always professional and reliable. Our advantages are multiple resource integration, strong quality assurance and excellent service level. We are always responsible for our products.
Q: Hong long is your delivery time?
A: Generally 10-25 days after order. It depends on the quantity.
Q: Do you produce samples? Is it free or extra?
A: For standard products, we produce samples free of charge for our customers. And the express costs will be burdened by the customer, but can be returned after the order is placed.
Q: How to ensure the quality?
A: We produce as per the confirmed technology or drawings for each order for our customers. And our factory has a strict quality control system. We inspect goods during production according to a certain frequency and we also perform the final inspection before the goods are packed.
Q: Do you like to serve the customers only with small orders?
A: We are always glad to grow up together with all our customers whatever big or small.We hope our customers become stronger and stronger to be with us.
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| Customized: | Customized |
|---|---|
| Certification: | ISO, ISO 9001:2015 |
| Standard Parts: | Standard or non standard |
| Universal: | Yes |
| Type: | Bushing |
| Material: | Steel Base+ Bronze Powder+ PTFE |
| Samples: |
US$ 0.01/Piece
1 Piece(Min.Order) | |
|---|
| Customization: |
Available
| Customized Request |
|---|
Differences Between Plain Sliding Bearings and Self-Lubricating Bearings
Plain sliding bearings and self-lubricating bearings are two distinct types of bearings used in various applications. Here are the key differences between them:
Plain Sliding Bearings:
- Plain sliding bearings, also known as bushings, are simple bearing components that consist of a cylindrical sleeve made of a bearing material.
- These bearings require external lubrication, such as grease or oil, to reduce friction and wear between the bearing and the shaft.
- Regular maintenance and lubrication are essential to ensure proper operation and longevity.
- Plain sliding bearings are cost-effective and suitable for applications where lubrication can be easily provided.
- They are commonly used in low-speed and low-load applications, where the shaft slides within the bearing.
Self-Lubricating Bearings:
- Self-lubricating bearings, also known as maintenance-free bearings, are designed to operate without the need for external lubrication.
- These bearings incorporate solid lubricants, such as graphite, PTFE (polytetrafluoroethylene), or other additives, directly into the bearing material.
- The solid lubricants are released gradually as the bearing operates, reducing friction and providing a consistent lubricating film.
- Self-lubricating bearings are ideal for applications where frequent maintenance or lubrication is impractical or not feasible.
- They are suitable for both low-load and high-load applications, as the self-lubricating properties help extend the bearing’s service life.
In summary, plain sliding bearings require external lubrication and are suitable for applications where lubrication can be provided, while self-lubricating bearings incorporate solid lubricants and operate without the need for regular maintenance. The choice between these two types depends on factors such as the application’s operating conditions, maintenance requirements, and budget considerations.
Managing Friction and Wear in Sliding Bearings
Friction and wear are common challenges in sliding bearings that can lead to reduced performance and premature failure. Here’s a detailed look at these challenges and some solutions to manage them:
Challenges:
- Friction: High friction can lead to energy loss, increased heat generation, and accelerated wear.
- Wear: Continuous contact between sliding surfaces can result in material removal and surface degradation over time.
Solutions:
- Lubrication: Proper lubrication is crucial to reduce friction and wear. Lubricants create a protective film between sliding surfaces, minimizing direct contact and promoting smooth movement.
- Self-Lubricating Bearings: Bearings made from self-lubricating materials, such as polymers containing solid lubricants, can offer continuous lubrication without external intervention.
- Bearing Design: Optimized bearing designs, such as incorporating grooves or pockets for lubricant retention, can enhance lubrication efficiency and reduce friction.
- Maintenance: Regular maintenance and lubricant replenishment help ensure consistent lubrication levels and prevent excessive wear.
- Material Selection: Choosing materials with low friction coefficients and high wear resistance can minimize friction and extend bearing life.
- Surface Treatments: Coatings, such as PTFE or DLC (diamond-like carbon), can be applied to bearing surfaces to reduce friction and enhance wear resistance.
- Clearance Adjustment: Proper clearance between bearing components can reduce friction and prevent excessive loading.
By implementing effective lubrication strategies, choosing appropriate materials, and employing suitable design practices, the challenges of friction and wear in sliding bearings can be effectively managed, leading to improved performance and longer bearing life.
Considerations for Selecting Sliding Bearings
When choosing a sliding bearing for a specific application, several key factors should be taken into consideration:
- Load Capacity: Determine the maximum load the bearing will need to support. This includes both radial and axial loads, as well as any dynamic or static loads.
- Operating Conditions: Consider the operating environment, including temperature, humidity, and exposure to chemicals or contaminants. Different materials and coatings may be required for harsh conditions.
- Lubrication: Choose the appropriate lubrication method based on the application. Consider factors such as the frequency of lubrication, the availability of lubrication points, and the compatibility of lubricants with the bearing material.
- Speed and Motion: Evaluate the speed and type of motion the bearing will experience. Higher speeds may require special considerations for heat dissipation and lubrication.
- Alignment and Misalignment: Determine if the bearing will need to accommodate misalignment between the shaft and the bearing housing. Some applications may require self-aligning or spherical bearings.
- Wear Resistance: Choose a bearing material that offers good wear resistance to prevent premature wear and extend the bearing’s lifespan.
- Noise and Vibration: Consider the impact of noise and vibration on the application. Bearings with proper damping properties can help reduce noise and vibration levels.
- Maintenance Requirements: Assess the ease of maintenance, including lubrication intervals, accessibility of lubrication points, and the need for regular inspections.
- Cost and Availability: Compare the cost of the bearing with its expected performance and lifespan. Also, ensure that the chosen bearing type and size are readily available.
- Application-Specific Considerations: Some applications may have unique requirements, such as corrosion resistance, electrical insulation, or compatibility with food-grade standards.
By carefully considering these factors, you can select a sliding bearing that meets the specific needs of your application, ensuring reliable performance and longevity.
editor by CX 2024-04-30